(Duration: One Year)
Sr. No. |
Week No. / Chapter |
Topics |
Videos Link |
1 |
1 Week |
Importance of trade
Training. General discipline in the Institute |
|
2 |
1 Week |
Elementary First Aid. |
|
3 |
1 Week |
Importance of
Welding in Industry |
|
4 |
1 Week |
Safety precautions in
Shielded Metal Arc Welding, |
|
5 |
1 Week |
Safety in
OxyAcetylene Welding and Cutting. |
|
6 |
2 Week |
Introduction and
definition of welding. |
|
7 |
2 Week |
Gas Welding
equipment, tools, and accessories |
|
8 |
2 Week |
Arc Welding equipment,
tools, and accessories |
|
9 |
2 Week |
Various Welding
Processes and its applications. |
|
10 |
2 Week |
Arc and Gas
Welding terms and definitions. |
|
11 |
3 Week |
The different processes
of metal joining methods: Bolting, riveting, soldering, brazing, seaming,
etc. |
|
12 |
3 Week |
Types of welding joints
and its applications. |
|
13 |
3 Week |
Edge preparation and
fit-up for different thicknesses. Surface Cleaning |
|
14 |
4 Week |
Basic electricity
applicable to arc welding and related electrical terms &definitions. |
|
15 |
4 Week |
Heat and temperature
and its terms related to welding |
|
16 |
4 Week |
Principle of arc
welding |
|
17 |
4 Week |
characteristics of arc |
|
18 |
5 Week |
Common gases used for
welding & cutting, flame temperatures and uses. - Chemistry of
oxy-acetylene flame. - Types of oxy-acetylene flames and uses. - |
|
19 |
5 Week |
Oxy-Acetylene Cutting
Equipment principle, parameters, and application |
|
20 |
6 Week |
Arc welding power
sources: Transformer |
|
21 |
6 Week |
MG Set |
|
22 |
6 Week |
Rectifier Set |
|
23 |
6 Week |
Invertor type welding
Machine |
|
24 |
6 Week |
Advantages and
disadvantages of A.C. and D.C. welding machines |
|
25 |
7 Week |
Welding positions as
per EN & ASME: flat, horizontal, vertical and overhead
position. |
|
26 |
7 Week |
Weld slope and rotation |
|
27 |
7 Week |
Welding symbols as per
BIS & AWS |
|
28 |
8 Week |
Arc length – types –
effects of arc length. |
|
29 |
8 Week |
Polarity: Types and
applications |
|
30 |
8 Week |
Weld quality
inspection, common welding mistakes and appearance of good and defective
welds |
|
31 |
8 Week |
Weld gauges & its
uses |
|
32 |
9 Week |
Calcium carbide
properties and uses. |
|
33 |
9 Week |
Acetylene gas
properties and generating methods. - |
|
34 |
9 Week |
Acetylene gas Purifier |
|
35 |
9 Week |
The hydraulic back
pressure valve |
|
36 |
9 Week |
Flashback arrestor |
|
37 |
10 Week |
Oxygen gas and its
properties |
|
38 |
10 Week |
Production of oxygen by
Air liquefaction |
|
39 |
10 Week |
Charging process of
oxygen and acetylene gases |
|
40 |
10 Week |
Oxygen cylinder,
Dissolved Acetylene gas cylinders, Color coding for different gas
cylinders |
|
41 |
10 Week |
Gas regulators,
types and uses. |
|
42 |
11 Week |
Oxyacetylene gas
welding Systems (Low pressure and High pressure) |
|
43 |
11 Week |
Difference between gas
welding blowpipe(LP & HP) and gas cutting blowpipe |
|
44 |
11 Week |
Gas welding techniques.
Leftward |
|
45 |
11 Week |
Gas welding techniques.
Rightwar |
|
46 |
12 Week |
Arc blow – causes and
methods of controlling. |
|
47 |
12 Week |
Distortion in arc
& gas welding and methods employed to minimize distortion |
|
48 |
12 Week |
Arc Welding defects,
causes and Remedies. |
|
49 |
12 Week |
Arc Welding defects,
causes and Remedies. |
|
50 |
13 Week |
Specification of pipes |
|
51 |
13 Week |
various types of pipe
joints |
|
52 |
13 Week |
pipe welding all
positions, and procedure |
|
53 |
13 Week |
Difference between pipe
welding and plate welding |
|
54 |
14 Week |
Pipe development for
Elbow joint, |
|
55 |
14 Week |
Pipe development
“T” joint |
|
56 |
14 Week |
Pipe development
Y joint |
|
57 |
14 Week |
Pipe development
for branch joint |
|
58 |
14 Week |
Manifold system |
|
59 |
15 Week |
Gas welding filler
rods, specifications and sizes. |
|
60 |
15 Week |
Gas welding
fluxes – types and functions |
|
61 |
15 Week |
Gas Brazing &
Soldering : principles, types fluxes & uses |
|
62 |
15 Week |
Gas welding defects,
causes and remedies |
|
63 |
16 Week |
Electrode types,
functions of flux, coating factor, sizes of electrode |
|
64 |
16 Week |
Coding of
electrode as per BIS, AWS |
|
65 |
16 Week |
Effects of moisture
pick up. - Storage and baking of electrodes |
|
66 |
16 Week |
Special purpose
electrodes and their applications. |
|
67 |
17 Week |
Weldability of
metals |
|
68 |
17 Week |
importance of pre
heating, post heating and maintenance of inter pass temperature. |
|
69 |
18 Week |
Classification of
steel. - Welding of low, medium and high carbon steel and alloy steels. |
|
70 |
18 Week |
Classification of
steel. - Welding of low, medium and high carbon steel and alloy steels. |
|
71 |
19 Week |
Effects of alloying
elements on steel - Stainless steel : types- weld decay and weldability |
|
72 |
20 Week |
Brass – types –
properties and welding methods. |
|
73 |
20 Week |
Copper – types –
properties and welding methods. |
|
74 |
21 Week |
Aluminium and its
alloys, properties and weldability, Welding methods - |
|
75 |
21 Week |
Arc cutting &
gouging, |
|
76 |
22 Week |
Cast iron and its
properties types. |
|
77 |
22 Week |
Welding methods
of cast iron. |
|
78 |
27 Week |
Inspection and Types of
Inspection – Learn how to plan inspection |
https://www.youtube.com/watch?v=kU1WzX6dSjg&feature=youtu.be |
79 |
27 Week |
Destructive and Non
destructive Testing |
https://www.youtube.com/watch?v=jAM7Tg7Dq1c&feature=youtu.be |
80 |
27 Week |
Non Destructive Testing
[NDT] • Types Of Non Destructive Test |
https://www.youtube.com/watch?v=8T63o4Rm4Ms&feature=youtu.be |
81 |
27 Week |
Difference between
Destructive Testing (DT) and Non Destructive testing (NDT) |
https://www.youtube.com/watch?v=F_6FpNHklG4&feature=youtu.be |
82 |
27 Week |
Dye Penetrant Test
(DPT, LPI, LPT, PT) Theory & Practical |
https://www.youtube.com/watch?v=TpzTIu62z2k&feature=youtu.be |
83 |
27 Week |
Magnetic Particle
Testing (Non Destructive Testing) |
https://www.youtube.com/watch?v=sfjK1GZ2W9A&feature=youtu.be |
84 |
28 Week |
Welding Safety |
|
85 |
28 Week |
Introduction of
GMAW(Mig/Mag) welding, various other names of the process |
|
86 |
28 Week |
Metal Inert Gas Welding
(MIG) |
https://www.youtube.com/watch?v=v0SNF8VKAzI&list=PLSWRPBzGkib8hKN-HUiyg4T4GXu-xqAeG&index=9 |
87 |
28 Week |
Tungsten Inert Gas
Welding (TIG) |
https://www.youtube.com/watch?v=GrmuX0pEFds&feature=youtu.be |
88 |
28 Week |
GMAW(Mig/Mag) Equipment
and accessories |
|
89 |
28 Week |
GMAW(Mig/Mag) plant
setting |
|
90 |
28 Week |
Tee joint in MAG
welding |
|
91 |
29 Week |
Difference Between
Shielded Metal Arc Welding (SMAW) and Gas Metal Arc Welding (GMAW) |
|
92 |
29 Week |
Difference Between
Shielded Metal Arc Welding (SMAW) and Gas Metal Arc Welding (GMAW) hindi |
|
93 |
29 Week |
GMAW(Mig/Mag) welding
process parameters |
|
94 |
29 Week |
Types of Metal transfer
GMAW (Mig/Mag) welding |
|
95 |
29 Week |
Corner joint in MAG
welding |
|
96 |
30 Week |
MIG/TIG welding welding
electrodes or filler wire specification |
|
97 |
30 Week |
Mig welding machine
settings |
https://www.youtube.com/watch?v=E3DVil1w5CQ&feature=youtu.be |
98 |
31 Week |
Shielding Gases for
GMAW(Mig/Mag) welding |
|
99 |
31 Week |
Flux Cored Arc Welding |
|
100 |
31 Week |
FCAW - Flux Cored Arc
Welding |
https://www.youtube.com/watch?v=WEbgd7FH_nU&feature=youtu.be |
101 |
31 Week |
Flux Cored Arc Welding |
https://www.youtube.com/watch?v=HuJ3GdO6E48&feature=youtu.be |
102 |
32 Week |
Edge preparation and
weld joints |
|
103 |
32 Week |
Weld Joint Preparations
| What is root gap,root face and groove angle| |
|
104 |
32 Week |
Nomencalture of Weld |
|
105 |
32 Week |
MIG Welding
,advantages,limitations,Its defects and Causes |
|
106 |
32 Week |
Weld Defects | Causes
& Remedies in Hindi (हिन्दी)| welding defect |
|
107 |
32 Week |
Welding Defects |
|
108 |
33 Week |
Heat input ,calculate
Heat Input during welding |
|
109 |
33 Week |
Heat Affected Zone
(HAZ) in Welding |
https://www.youtube.com/watch?v=a8k5hfyV4QY&feature=youtu.be |
110 |
34 Week |
Preheating, Post Weld
Heating, and Peening |
|
111 |
34 Week |
Post Weld Heat
Treatment |
|
112 |
34 Week |
Preheating |
|
113 |
34 Week |
Post Weld Heat
Treatment |
|
114 |
34 Week |
Temperature Sticks /
Temperature indicating Crayons |
|
115 |
34 Week |
Welding preheat measurement
- How to use Thermo crayons |
|
116 |
35 Week |
Submerged Arc Welding |
|
117 |
35 Week |
Submerged Arc Welding,
equipment, advantages & limitations |
|
118 |
35 Week |
Submerged Arc Welding
Process (Definition,Principle,working, advantages, limitations) |
|
119 |
36 Week |
Electroslag Welding |
|
120 |
36 Week |
Electroslag welding,
advantages, limitations, applications |
|
121 |
36 Week |
Electrogas Welding |
|
122 |
36 Week |
Electro gas welding,
advantages, applications |
|
123 |
37 Week |
Thermit Welding |
|
124 |
37 Week |
Thermit Welding
(Understand Easily With Animation) |
|
125 |
37 Week |
Thermit Welding Process
( Definition, Working, Equipment, Advantage & Disadvantage) |
|
126 |
37 Week |
Thermit Weld Animation,
how to join Railway tracks |
|
127 |
38 Week |
GTAW process brief
description. Various other names of the process (TIG, Argonarc) |
|
128 |
38 Week |
Power sources for GTAW
- AC &DC |
|
129 |
38 Week |
ifference between AC
and DC welding, equipments, polarities and applications. |
|
130 |
39 Week |
Tungsten electrodes
–types & uses, sizes and preparation |
|
131 |
39 Week |
GTAW Torches- types,
parts and their functions |
|
132 |
39 Week |
GTAW filler rods
and selection criteria |
|
133 |
40 Week |
Edge preparation and
fit up. - GTAW parameters for welding of different thickness of metals |
|
134 |
40 Week |
Pulsed TIG welding |
|
135 |
40 Week |
pulse parameters
slope up and slope down |
|
136 |
41 Week |
Argon / Helium gas
properties – uses |
|
137 |
41 Week |
Argon gas properties –
uses |
|
138 |
41 Week |
GTAW Defects,
causes and remedy |
|
139 |
42 Week |
Friction welding
process, equipment and application |
|
140 |
42 Week |
Laser beam
welding (LBW) |
|
141 |
42 Week |
Electron beam
welding(EBW) |
|
142 |
43 Week |
Plasma Arc Welding
(PAW) and cutting (PAC) process – equipments and principles of operation. |
|
143 |
43 Week |
Types of Plasma arc,
advantages and applications. |
|
144 |
44 Week |
Resistance welding
process - types, principles, power sources and welding parameters. -
Applications and limitations. |
|
145 |
44 Week |
types, principles,
power sources and welding parameters. - Applications and limitations. |
|
146 |
45 Week |
Metalizing – types of
metalizing principles, equipment, advantages, and applications |
|
147 |
45 Week |
Manual Oxy – acetylene
powder coating process- principles of operation and applications |
|
148 |
46 Week |
Welding codes and
standards |
|
149 |
46 Week |
Reading of assembly
drawing |
|
150 |
46 Week |
Welding Procedure
Specification (WPS) |
|
151 |
46 Week |
Procedure
Qualification Record ( PQR) |
|
152 |
47 Week |
Hard facing/ surfacing
necessity, surface preparation, various hard facing alloys and advantages of
hard facing |
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